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Automated temperature monitoring in the Secret Smokehouse

All food producers must adhere to numerous regulations, and standards, with the end goal of ensuring the quality and safety of food. A key requirement for HACCP and food safety is continuous temperature monitoring. This involves recording and documenting the temperatures of all fridges, freezers and areas where climate sensitive foods are stored.

The Secret Smokehouse supply high quality smoked fish to some of the UK’s top Michelin star chefs and restaurants, as well as Delhi’s and a small group of direct customers. A small, but rapidly growing operation, they were actually nominated for ‘Best Producer’ in the Observer Food Monthly Awards 2017, and are proud to work with the likes of Jamie Oliver, Claude Bosi and the Clove Club in Shoreditch, to name a few.

 

The challenge.

As a small-scale food producer, the EHO (Environmental Health Organisation) expect the business to be able to demonstrate how it manages HACCP and records what it does to make the food safe. A major part of this, is documentation of temperature values to show produce is stored correctly. The EHO also favour a method where they are able to see the checks have been done, without having to visit the premises physically each time.

Before implementing testo Saveris 2, Secret Smokehouse were checking temperature using a combination of spot checks with a thermometer and reading the fridge/freezer thermostats. This means all checks are done so manually, and recorded with a pen and paper. Also, as they have since discovered, fridge thermostats aren’t always completely accurate. When opening the fridge or freezer door, the temperature reading on the thermostat dropped very quickly. This would indicate the produce was at a high risk of not being stored correctly. The smokehouse suspected this might not reflect the true temperature drop, so wanted to explore installing a monitoring system to prove this.

The other issue with the previous methodology, was if there was an issue with a temperature deviation (from a loss of power or freezer door being left open for example), they wouldn’t know until the next check. This could be too late to save valuable stock.

This drove Max Bergius, owner of Secret Smokehouse, to explore options to simplify and, if possible, automate their temperature control. Research lead Max to Testo Saveris 2, with the standout advantages of using cloud software to demonstrate due diligence and the removal of taking measurements manually.

 

The solution.

Testo’s Saveris 2 is an automated temperature monitoring system that stores all measurement data in one central place. Multiple measuring points can be incorporated into the same system, meaning all fridges, freezers and storage locations are monitored simultaneously, with measurement data being transported directly to the cloud. This removes the need to collect data manually and the results can then be accessed by the dedicated person remotely, via PC, tablet or smartphone. This means there is no longer a potential for readings to go missing.

 

 

Testo Saveris 2 loggers are used to monitor temperature in refrigerators and a freezer.

 

In the Secret Smokehouse’s case, they are using a total of 4 loggers to monitor their 3 fridges and 1 freezer. They also use the probe from one of their loggers to spot check on each fish, once smoked. Speaking to Harri Walters, production manager at Secret Smokehouse, he explained how with the introduction of testo Saveris 2, they are already reaping the benefits of an automated monitoring system:

Before introducing a testo Saveris 2 monitoring system, Harri would need to perform a series of temperature spot checks; once in the morning and once at closing. Harri estimates that by removing the need to check the fridges manually, they save 5-10 minutes per day. Admittedly, as a relatively small operation this time saving isn’t enormous, however, with only 2 employees in the business, any additional time is precious. And as a former chef, Harri knows all too well that in a high-pressure kitchen environment these time restraints are only amplified. In either case, Harri concluded, the last thing you need is additional tasks to worry about.

The biggest advantage by far is not having to worry about it as much. As mentioned previously, the EHO (Environmental Health Organisation) expect small food businesses to be able to demonstrate how they manage and records what measures they take to ensure their food is safe. Testo’s Saveris 2 provides a straight forward way of proving due diligence and that they are monitoring temperature effectively.

Testo Saveris 2 – The advantages.

Saves Time – Without an automated system in place, an employee has to go through the whole site manually, checking each location. By automating this, all data is sent directly to cloud storage, allowing you / your employee additional time to focus on other important jobs. Reports are also collated and sent to you automatically so you don’t have to lift a finger.

Saves Money – employing a temperature monitoring system can save you money in the long run, on wasted stock, product recalls etc. If there is a potential problem, thanks to the alarm function, you will be notified immediately, before it is too late.

Secure and accessible remotely – all data is stored in one central, secure place. Reports can be sent directly to you via email, so you don’t need to waste time checking each individual logger (or even going to the site for that matter). Alarms can be set to send via email, SMS or App.

User friendly – some monitoring systems require time-consuming installation and maintenance but with a wireless system such as testo’s Saveris 2 it is very simple to get set up and started.

 

“With the Testo system our temperature monitoring is practically effortless, and we no longer need to worry. All kitchens should invest; as a chef or food professional the last thing you need is additional tasks.

Testo have been very friendly and professional during installation and throughout – a pleasure to deal with.”

Harri Walters – Production Manager, Secret Smokehouse

 

Like some more info?

For more information on testo Saveris 2 or any of Testo’s solutions please go to www.testo.co.uk or call us on +44 1420 544433 and we’ll be happy to help.

 

 

 

Want to be in control of all your readings? Download our application example “Monitoring the temperature of foods”

When it comes to the food industry, no matter which area a company works in, food safety is always a major concern. Monitoring temperature is a particularly important part of this. Incorrect climatic conditions can have devastating consequences, leading to wasted stock or worse; a legal dispute.

Within the food industry more and more businesses are opting to use automated temperature monitoring. With systems such as testo Saveris 2 cloud-based WiFi data logger system, continuous monitoring of food temperature during production, processing and sales is now easier than ever.

Download testo’s Free application guide

Want to find out how automated temperature monitoring works? Download our Free application example “Monitoring the temperature of foods”.

 

 

 

To the download

Like some more info?

If you’d like more information on testo’s Saveris 2, or any of testo’s solutions please go to www.testo.co.uk

Testo Saveris Restaurant provides food service operators the ultimate solution for quality and food safety management

When it comes to the food industry, no matter which area a business operates in, food safety is always a major concern. The sheer scale of end-customer demand, coupled with strict time restraints, puts a huge amount of pressure on the food industry to ensure all produce is carefully monitored and regulated from farm to fork. Near enough every point of the process, throughout production, preparation, storage and transport, has potential danger areas regarding spoilage through mismanagement or poor quality regulation.

Testo have long provided some of the most reliable instrumentation to the food sector, to help ensure food safety. Whether it is for spot checks or long-term monitoring, testo instruments help quality managers throughout the food industry to meet their HACCP requirements and give reassurance they are storing and cooking food safely.

 

Testo instruments for spot checks and long-term monitoring help quality managers to meet HACCP requirements

 

Whilst testo equipment has consistently proved extremely effective across a range of industries, in a globally networked world, simply taking accurate measurements is only half the battle. The larger, more advanced companies are now seeking comprehensive management of all quality parameters, with intelligent and complete solutions.

Up until now, quality management in quick-service restaurants has involved huge amounts of paperwork and manual documentation, which can be very time-consuming and not at all cost effective. With this type of methodology there is also a high risk of human errors, and quality data can be difficult to analyse properly. This only adds to compliance risks should a quality audit be required.

 

With the testo Saveris Restaurant’s digital format you can ensure quality checks are completed on time and correctly

 

In 2017 Testo have launched a brand-new solution, for the restaurant and catering sector, called ‘testo Saveris Restaurant’. Combining intuitive software and precise measurement technology, Testo’s latest solution aims to make daily job processes noticeably easier, safer and more efficient. It allows all paper documents to be converted into a digital format and will help operators demonstrate the highest level of due diligence and ensures quality checks are completed on time and correctly. By removing the need for paper and automating many checks required in a restaurant, it can also help reduce operating costs and improve efficiency.

 

Key advantages of testo Saveris Restaurant:

  • Paperless thanks to digital integration of the quality handbook
  • Automatic temperature monitoring, immediate alarms and stored correction measures
  • Comprehensive analysis and reporting options

The system itself includes a fully integrated temperature monitoring system, control unit (tablet), probes for spot checks, and a cockpit where all quality data can be accessed. With a testo Saveris Restaurant system in place, you can also incorporate alarm triggered monitoring, which will notify the correct person within the company immediately, should there be a critical temperature fluctuation in one of the fridges for instance. Businesses often leave themselves at risk of incurring needless costs should there be a power cut, or system malfunction. This can lead to wasted stock or worse; a legal dispute. Such costs can be detrimental to both production and reputation (should the tainted stock be distributed) and will ultimately have a negative effect on profit margins.

Admittedly, in the first instance investment is needed for such a system. In the long run, however, it will likely save the business valuable time and manpower. For example, if in the current regime a member of staff is required to go around and take checks at numerous locations, this is a needless additional task which could be used for something more productive. And of course, as mentioned previously, the overriding advantage of employing such a system is to act as a contingency measure and protect your operation in the event of a problem or system malfunction. This could end up saving money in the long run, on wasted stock, potential product recalls etc.

All in all, investing in a digital quality management system like testo Saveris Restaurant will help foodservice providers to maximise efficiency, minimise labour and paper costs, whilst demonstrating the highest level of due diligence at the touch of a button.

Like some more info?

If you’d like more information on testo’s Saveris Restaurant, or any of testo’s solutions please go to www.testo.co.uk

How the food industry is taking advantage of automated monitoring to optimise working procedures and decrease workloads

When it comes to the food industry, no matter which area a company works in, food safety is always a major concern. The sheer scale of end-customer demand, coupled with strict time restraints, puts a huge amount of pressure on the food industry to ensure all produce is carefully monitored and regulated from farm to fork. Practically every point of the process, throughout production, preparation, storage and transport, has potential danger areas regarding spoilage through mismanagement or poor temperature regulation.

Monitoring temperature is a particularly important part of this process. Incorrect climatic conditions can have devastating consequences, and businesses often leave themselves at risk of incurring needless costs should there be a power cut, or system malfunction. This can lead to wasted stock or worse; a legal dispute.

Such costs can be detrimental to both production and reputation (should the tainted stock be distributed) and will ultimately have a negative effect on profit margins.

Within the food industry more and more businesses are opting to use automated temperature monitoring. For certain applications simply using a data logger and noting down readings manually is sufficient, for instance building monitoring where there is no danger of damage to stock and you simply need the records for reference purposes. When dealing with climate sensitive stock though, as is more often than not the case in the food industry, using an alarm fitted system which monitors conditions continuously is fast becoming a necessary requirement. With such a system in place, if there is a problem, you will be notified immediately, so you are able to react straight away, before it is too late. This is particularly useful if you don’t have staff on site 100% time, which let’s face it, most companies don’t the have resource for.

When first introduced, whilst the logic and practicality behind this type of solution is somewhat undeniable, systems were very costly and the quality manager or person responsible for food safety simply couldn’t justify the cost. This has often proved to be the stumbling block for companies looking to move to an automated system, instead sticking with more traditional temperature loggers, and taking manual readings. To an extent this is understandable, “if it’s not broken don’t fix it”, right? Admittedly, in the first instance investment is needed for such a system. In the long run, however, it will likely save the business valuable time and manpower.

For example, if in the current regime a member of staff is required to go around and take checks at numerous locations, this is a needless additional task which could be used for something more productive. And of course, as mentioned previously, the overriding advantage of employing such a system is to act as a contingency measure and protect your operation in the event of a problem or system malfunction. This could end up saving money in the long run, on wasted stock, potential product recalls etc. Another saying comes to mind: “But we’ve always done it that way”. This has been described as the 7 most expensive words for any business; failure to adopt new methodologies can hurt a business in the long run.

 

The above video explains the advantages of an automated temperature monitoring system

What’s more, as technology continues to advance at an astonishing rate, such systems are now becoming available for a fraction of the cost when this type of system first hit the market. Testo’s Saveris 2 for example offers a fully automated temperature monitoring system from under £100 with no additional costs for software. Therefore, it doesn’t cost as much as you’d think to ensure your peace of mind.

 

About testo Food Safety

Testo offer our industry knowledge as well as a wide range of equipment for food safety which will help you meet your quality requirements and give you the reassurance you are storing and cooking your food safely. Our instruments include temperature monitoring systems, data loggers, thermometers, cooking oil testers, PH meters and more.

Whether it is for spot checks or long-term monitoring, from farm to fork, Testo has the right instrument for the job. Want to find out more about testo food safety equipment? Why not visit our website www.testo.co.uk or give us a call on +44 1420 544433 and we’ll be happy to help.

 

Discover testo’s measuring solutions for food safety at Commercial Kitchen Show

We’d like to invite you to visit Testo at the NEC, Birmingham on the 6th and 7th of June, where we will have our latest food safety solutions on display. At Commercial Kitchen show we will be exhibiting some of our bestselling solutions for the restaurants and catering sector: including the award-winning testo 270 cooking oil tester, our Saveris 2 wireless temperature monitoring system and testo Saveris Restaurant; a brand-new solution which provides a fully integrated quality management system, specifically for the restaurant sector.

If you’re attending the show or you have some availability in your diary to attend, come and visit testo on stand D15 to see for yourself the solutions we can provide. Below is a bit more information about what will be on our stand.

 

Cooking Oil Quality – the Award-winning testo 270

Many people are unaware of this, but there are a number of risks associated with using cooking oil that is past its best; from high saturated fat content to unpleasant tastes. As cooking oil deteriorates fried products become hard, oily and the food inside might not even cook properly. This raises issues regarding food safety.

 

Testo’s 270 Cooking Oil Tester allows you to determine within seconds whether cooking oil needs changing. To do so, it measures the ‘Total Polar Material’ (TPM) content in the oil, which is a sure indicator of its quality. As well as guaranteeing clean cooking oil and a consistent quality of product, extensive tests have proved that regular measurement with the testo 270 reduces overall oil consumption by up to 20%. Therefore it’s not just productivity that will be improved, but also costs can be significantly reduced.

 

Wireless Temperature Monitoring – testo Saveris 2

As well as in the food distribution and manufacturing industries, temperature monitoring is an important factor in the catering sector. If food is stored in the incorrect conditions the consequences can be devastating and cooking conditions are also important. Using a climate monitoring system like testo’s Saveris 2, you can be certain the temperature in your kitchens and storerooms is continuously monitored.

Testo Saveris 2 Wi-Fi Data Loggers continuously measure temperature and humidity and wirelessly transmit the measurement data to the cloud. You can access these readings at any time using your smartphone, tablet or PC. You are immediately provided with an alarm by text or e-mail in cases of critical temperature or humidity values and can react quickly to threats of damage.

 

Automated Quality Management – testo Saveris Restaurant

Testo have launched a brand-new solution, specific to the restaurant and catering sector, called testo Saveris Restaurant. Combining intuitive software and precise measurement technology, testo’s latest solution aims to make daily job processes noticeably easier, safer and more efficient. It includes a fully integrated temperature monitoring system, and control unit(s) allowing all paper documents to be converted into a digital format.

This will help operators demonstrate the highest level of due diligence and ensures quality checks are completed on time and correctly. By removing the need for paper and automating many checks required in a restaurant, it can also help reduce operating costs and improve efficiency.

 

Come and see us at the show

Visit testo on Stand D15 at Commercial Kitchen, NEC Birmingham, 6th-7th June.

Click here for your free tickets

See you there!

 

About testo Food Safety

Testo offer our industry knowledge as well as a wide range of equipment for food safety which will help you meet your quality requirements and give you the reassurance you are storing and cooking your food safely. Our instruments include temperature monitoring systems, data loggers, thermometers, cooking oil testers, thermal cameras, PH meters and more.

Whether it is for spot checks or long-term monitoring, from farm to fork, Testo has the right instrument for the job. Want to find out more about testo food safety equipment? Why not visit our website www.testo.co.uk or give us a call on +44 1420 544433 and we’ll be happy to help.